Global manufacturing sites, state-of-the-art production technologies, and systematic quality assurance. We bring your innovations into series production in a controlled, reproducible, reliable, scalable manner and with guaranteed quality.
From validation to scalable production
ALMEX MANUFACTURING
ALMEX Build to Run
Why ALMEX MANUFACTURING?
Global manufacturing power
In-house worldwide manufacturing sites, state-of-the-art technologies, and many years of experience in industrialization make ALMEX a reliable partner for your series production.
In-house global manufacturing sites
Through our parent company TSI/TriStar, we have access to worldwide production capacities. This enables regional proximity, short delivery routes, optimized costs, and flexible adaptation of manufacturing to different market requirements.
State-of-the-art manufacturing technology
High-performance machinery, for example for CNC machining or 3D printing, as well as automated processes and continuous investment in the latest technologies ensure the highest quality and reproducibility.
Seamless industrialization
From prototype to series without disruption: Our industrialization skills (DfM, DfA, process optimization) ensure a smooth transition from development to cost-efficient series production.
Systematic quality assurance
Comprehensive quality management systems (e.g., ISO 9001 and industry-specific standards), in-process controls, and traceability ensure reliable and reproducible product quality.
ALMEX MANUFACTURING in detail
Our manufacturing services
Five pillars that turn your innovation into a marketable series
Global Plants
Our global manufacturing strength:
Worldwide manufacturing sites through TSI/TriStar:
As part of the TriStar Group, ALMEX has access to a global network of manufacturing sites in Europe and Asia. This enables economical production at locations where you need it.
Global procurement networks for optimal cost structures:
Strategic partnerships with suppliers worldwide ensure competitive prices for you while maintaining consistently high quality.
Flexible production capacities depending on market requirements:
Scalable manufacturing concepts enable the project- and market-oriented adjustment of production capacities – from small series to large-scale production. This flexibility distinguishes us from rigid mass producers.
Risk minimization through geographical diversification:
Multiple possible manufacturing sites increase the robustness of the supply chain and support reliable production even in the event of regional disruptions.
Your added value:
The combination of local engineering expertise in Hanover and globally available manufacturing capacities makes ALMEX the ideal partner for scalable, predictable, and cost-optimized production.
Production Machinery Parks
State-of-the-art manufacturing technologies for reproducible quality and efficient production
Our manufacturing capacities:
State-of-the-art manufacturing facilities:
Precise CNC machining centers, additive manufacturing processes (3D printing), and automated assembly lines for maximum precision and efficiency.
Automated manufacturing processes for high reproducibility:
A high degree of automation in central process steps supports consistent quality and reproducible results throughout the entire series production.
Flexible production lines:
Modular manufacturing lines allow for the mapping of different quantities, from prototypes and small series to scalable series production.
Continuous investment in state-of-the-art manufacturing technology:
We stay at the cutting edge and regularly invest in new technologies to always offer you the best possible manufacturing solutions.
In-house manufacturing for fast iterations and quality control:
In-house production facilities mean short distances, fast adjustments, and direct quality control without external dependencies.
Your added value:
Highest quality standards through state-of-the-art manufacturing technology and the certainty that your products are manufactured according to the latest standards.
Quality Assurance
Standardized production and testing processes for traceable quality and compliance
Our quality measures:
Comprehensive quality management systems:
Certified quality management systems according to ISO 9001 as well as industry-specific standards (e.g., EN 50155 for railway technology) form the reliable basis for structured processes and regulatory compliance.
In-process control and end-of-line testing:
Quality checks throughout the entire manufacturing process as well as defined end-of-line tests ensure that our manufactured products meet the specified requirements.
First article inspection and incoming goods inspections:
Systematic inspection of first articles and random checks of incoming batches of goods to verify dimensional accuracy, material properties, and relevant quality features. The use of suitable measuring and analysis methods such as coordinate measuring machines (CMM), spectrometers, electron microscopes, and 3D scanners supports continuous quality assurance in the manufacturing process.
Functional testing and burn-in tests:
Every product is tested for full functionality; burn-in tests detect early failures before the devices reach the customer.
Continuous traceability:
Components, batches, and relevant production steps are documented and are traceable throughout the entire manufacturing process. Transparency that builds trust.
Continuous improvement processes (CIP/Kaizen):
Quality is not a state, but a process. We constantly optimize our procedures for even better results.
Your added value:
Reliable product quality and compliance with international standards – for market access, customer satisfaction, and long-term marketability.
Prototyping to Series Production
Structured transition from single piece to scalable series production
Our path from prototype to series:
Fast prototype manufacturing for early validation:
In-house manufacturing capacities and rapid prototyping processes enable the timely implementation of functional prototypes for early technical validation.
Iterative optimization:
Iteration loops during industrialization based on test results support further development until series maturity – with a focus on manufacturability, stability, and cost-effectiveness.
Step-by-step scaling from small series to large-scale production:
Flexible production lines enable seamless scaling – from pre-series and small series to large-scale series production.
Guided series ramp-up:
The transition to series production is supported by continuous process optimization to ensure stable workflows and reproducible results in series operation.
Seamless integration of engineering and manufacturing:
Close coordination between development and manufacturing results in continuous processes without media or handover disruptions.
Your added value:
A controlled, low-risk transition from prototype to series production. You save time, reduce risks, and benefit from seamless integration between all development and manufacturing phases.
Industrialization Skills
Manufacturing optimization for cost efficiency and scalability
Our industrialization expertise:
Design for Manufacturing (DfM) and Design for Assembly (DfA):
Manufacturing requirements are systematically taken into account as early as the development phase. DfM and DfA methods create the basis for stable, economically scalable series production.
Process optimization for series production:
We analyze and optimize every manufacturing step to shorten lead times, reduce waste, and lower costs.
Jig and test equipment construction:
In-house capacities in jig and test equipment construction enable the targeted adaptation of manufacturing and testing processes as well as the implementation of customer-specific requirements.
Supplier qualification and management:
Systematic selection, qualification, and management of suppliers to ensure defined quality requirements and stable supply chains.
Production start-up and ramp-up management:
The ramp-up to series production is professionally managed, risks are identified early, and bottlenecks are avoided.
Cost calculation and value engineering:
Transparent cost models and targeted value engineering approaches support sound decisions in industrialization and series production.
Your added value:
Smooth transition from development to cost-efficient series production. You benefit from decades of industrialization experience and optimized processes.
ALMEX MANUFACTURING in practice
Production examples
Structured, transparent, and always with a focus on quality and efficiency
How ALMEX MANUFACTURING works
Our approach
Structured, transparent, and always with a focus on quality and efficiency
Industrialization planning
Joint analysis of manufacturing requirements, systematic evaluation of product designs regarding manufacturability (DfM/DfA), selection of optimal manufacturing sites and production processes. We plan costs, capacities, and timeframes transparently.
Prototyping & process validation
Manufacturing of initial prototypes to validate manufacturing and testing processes. Production workflows and quality criteria are tested and specifically further developed based on the results before the transition to series production occurs.
Tool & jig construction
Development and manufacturing of product-specific tools, jigs, and test adapters for efficient and reproducible series production. Continuous optimization takes place iteratively along the processes.
Series start-up & ramp-up
Structured ramp-up of production from pre-series to series production. The ramp-up is closely monitored, quality indicators are tracked, and processes are adjusted in a controlled manner if necessary. The status is transparent across all phases.
Continuous series production & optimization
Stable series production with defined quality assurance, regular audits, and continuous process optimization (CIP). Insights from the field and lifecycle support flow specifically into the further development of products and associated production processes through close integration with ALMEX SERVICES.
Before and after: The complete Build-to-Run model
The next steps
ALMEX MANUFACTURING is an integral part of a continuous Build-to-Run process. From strategic consulting and product development to industrialization and series production, through to operation, service, and maintenance, we accompany the entire product lifecycle in a structured manner and from a single source.
ALMEX CONSULTING
Strategic basis for successful product development. Business analysis, system architecture, and technology consulting create the foundation for your engineering project.
ALMEX ENGINEERING
From the idea to the technically validated product. We develop prototypes, test against standards, and bring your innovation to technical maturity.
ALMEX SERVICES
Ensuring performance in the field. We offer technical support for the product over its entire product lifecycle.
ALMEX PROJECTS
Comprehensive project management for all service phases. We orchestrate the entire process from the idea to operation, coordinate all participants, manage resources, handle risks, and ensure that your innovation project is implemented on time, within budget, and with the highest quality.
Ready to bring your innovation into series production?
Let’s plan your production together. ALMEX MANUFACTURING combines global manufacturing power with German engineering quality for fast, reliable, and cost-optimized series production.
Frequently asked questions about ALMEX MANUFACTURING
What does ALMEX MANUFACTURING include?
ALMEX MANUFACTURING covers the entire production chain: Global Plants (worldwide manufacturing sites), Production Machinery Parks (modern CNC, SMD assembly, assembly lines), Quality Assurance (quality assurance according to ISO standards), Prototyping to Series Production (seamless transition from prototype to series), and Industrialization Skills (manufacturing optimization, cost efficiency). We manufacture your products to the highest quality and deliver worldwide.
Where does ALMEX manufacture?
We have manufacturing sites in Europe, including Germany, but also at multiple locations in Asia. We choose the optimal location depending on the market, quantity, and customer requirements. This allows us to shorten delivery times, optimize logistics costs, and meet local requirements.
What quantities can ALMEX manufacture?
We manufacture from small series to large-scale production. Through our own production facilities, we can scale flexibly – from prototypes and pilot series to mass production. Customer-specific quantities of any size are no problem.
How is quality ensured at ALMEX?
We work according to ISO 9001 quality management and other manufacturing-specific standards – and rely on comprehensive quality controls: Incoming Inspection, In-Process Control, Final Inspection (before delivery), and Traceability. Every product undergoes defined testing procedures.
Can ALMEX also take over and manufacture existing products?
Yes, we also take over the manufacturing of existing products (Contract Manufacturing). The prerequisite is complete technical documentation, bills of materials, and manufacturing instructions. We optimize manufacturing processes upon request and reduce costs without compromising quality.
How fast can ALMEX produce?
Thanks to a large number of production facilities and well-established supply chains, including experienced global sourcing for components, we are faster than many competitors. Prototypes can be manufactured within weeks. Small series often start within 4-8 weeks after approval. Large-scale series require longer lead times (8-12 weeks).
What manufacturing processes does ALMEX use?
We use modern manufacturing processes: CNC machining (milling, turning), SMD assembly (automated electronics manufacturing), 3D printing (prototyping, small series), injection molding (plastic housings), assembly & integration (manual and automated assembly), as well as testing (functional tests, burn-in).
Can I visit the production site?
Yes, with pleasure! We invite customers to visit our production sites and see our manufacturing quality for themselves. Contact us for a viewing appointment – transparency is important to us.