Technical development that brings your innovation to life. Starting from your idea, we support you from professional 3D design with mock-ups and PoCs to hardware and software design and certification – we turn concepts into series-ready, marketable products.

From Conception to Technical Validation

ALMEX ENGINEERING

ALMEX Build to Run

Our most important engineering services at a glance:

Systematic product development from the concept phase to series release

Interdisciplinary engineering (mechanics, electronics, software)

Fast mock-ups, prototypes, and proofs of concept

Electronics and hardware design for industrial applications

Embedded software, applications, and IoT/cloud connectivity

Pre-certification, testing, and certification support

Design-for-manufacturing and seamless handover to production

Why ALMEX ENGINEERING?

We are the engine that transforms your strategic planning into technical reality. ALMEX ENGINEERING develops products that work, scale, and prove themselves in the market.

A clear development process – one responsible partner

We do not view development as a sequence of individual disciplines, but as a continuous process. Each step builds on the previous one and is implemented with a focus on function, standards, costs, and manufacturability.

Adoption of requirements from ALMEX CONSULTING

Seamless transition from strategic planning to technical implementation. We take over validated requirements and set the technical course.

From idea to resilient concept

At the beginning, we check requirements, operating conditions, and technical feasibility. Together, we translate visions into clear technical concepts that are realistic, prioritized, and implementable.

Tangible early, resilient early

Mock-ups, functional models, and proofs of concept make ideas quickly verifiable. This allows technical risks, operating concepts, and system architectures to be evaluated early and sound decisions to be made.

Parallel, integrated, efficient

Hardware, electronics, and software are developed in parallel rather than sequentially. Regular integrations ensure that mechanics, circuit boards, and software interact optimally – without later surprises.

Validation instead of hope

Through pre-certification, EMC, climate, and functional tests, we check products early against relevant standards and real operating conditions. Weak points are identified while adjustments are still economically feasible.

Series maturity considered from the start

Already during development, we consider manufacturing processes, supply chains, testing concepts, and life cycles. The result: smooth industrialization, short ramp-up phases, and stable series products.

Handover to ALMEX MANUFACTURING

With complete technical documentation, design-for-manufacturing reviews, and tool releases, we hand over your product seamlessly to production.

ALMEX ENGINEERING in detail

Our Services

Five core competencies that technically validate your innovation and make it marketable

Product Design & Prototyping

We make product ideas tangible quickly. Design studies, ergonomics studies, mock-ups, and functional prototypes serve not only for visualization but primarily for technical and conceptual validation. Iterative development cycles enable rapid optimization and resilient decisions.

Our Services:

Translation of requirements into design and functional concepts

Tangible visualization of your product idea in early project phases as a haptic mock-up, digital model, or simple assembly. Rapid validation of concepts with stakeholders, users, and investors.

Construction of mock-ups and functional prototypes

Development and manufacturing of initial prototypes to represent central technical functions (electronics, software, mechanics). Early testing and optimization reduce later risks.

Iterative further development based on tests and feedback

Rapid prototyping, additive manufacturing, and modular concepts for short-term and cost-efficient implementation. Multiple iteration loops for optimal results.

Your Added Value:

Tangible results early in the process for faster decisions, secure developments, and market-driven products.

Electronics Design

Electronics form the technical backbone of modern products. We develop robust, industrial circuits – from microcontroller boards to powerful drive electronics – and consider EMC, thermal requirements, and service life from the start.

Our Approach:

System architecture and circuit concepts

Development of precise and reliable circuits (analog, digital, mixed-signal) from simple controller boards to complex multi-layer circuits for industrial applications.

PCB layout with a focus on EMC and manufacturability

Development of electronic assemblies as the heart of intelligent devices and machines with modern microcontrollers and embedded systems. Powerful, energy-efficient, and robust.

Support through to series transition and production release

Series support, supplier selection, and design-for-manufacturing for reliable and cost-optimized production. Seamless handover to ALMEX Manufacturing.

Your Added Value:

Electronics solutions that bring products to life and support market success. Reliable, durable, and suitable for industrial use.

Hardware Design

Mechanics is more than just the housing. It determines installation space, cooling, robustness, and user experience. Our designs are functional, production-oriented, and optimally coordinated with electronics and software.

Our Approach:

3D construction and installation space concepts

Development of high-precision components and assemblies using state-of-the-art CAD technology, optimally matched to hardware and software requirements. From the first sketch to the production-ready drawing.

Housing and assembly development

Development of custom-fit housings (electronics housings, machine enclosures, ergonomic operating solutions) that meet technical, aesthetic, and haptic requirements. Form follows function.

Prototype construction and design validation

Rapid validation through additive manufacturing processes (3D printing) and a flexible partner network. From the first mock-up to the functional prototype in the shortest possible time.

Your Added Value:

Construction as the technical pace-setter of the entire project for solutions that work and inspire.

Software Design

We develop software along the entire system architecture – from embedded firmware and applications to cloud and backend solutions. The focus is on stability, maintainability, and secure operation.

Our Approach:

Development of embedded software and system logic

Robust, efficient, and optimized firmware for microcontrollers and processors. Driver development, communication protocols (CAN, Modbus, Ethernet), control and regulation functions, and secure update mechanisms (OTA).

Development of user interfaces and applications

Platform-independent applications (Java, C/C++), system-level software under Linux, high-performance applications for computationally intensive tasks. Graphical user interfaces (GUI) and web interfaces for intuitive operation.

Networking, data processing, and IoT integration

Connection to cloud platforms, implementation of MQTT, OPC UA, and REST APIs. Data acquisition, transmission, and evaluation for networked, intelligent systems.

AI integration and predictive maintenance

Integration of AI algorithms for self-learning functions, predictive maintenance, and process optimization. Future-proof systems that continuously improve.

Your Added Value:

Intelligent software that brings hardware to life and makes systems economically and efficiently operable. From embedded to cloud from a single source.

Pre-Certification & Test Competence

Testing is not a final step, but an integral part of our development. Our own test setups and laboratories enable early statements on standard compliance and product robustness.

Our Approach:

Planning and execution of functional, climate, and EMC tests

Simulation of extreme temperatures, humidity, and temperature changes in our own climate chambers. Testing for interference emission and immunity. Testing of function and service life under realistic operating conditions.

Pre-certifications and risk assessment

Proactive support on the way to product certification through targeted pre-certifications in accredited laboratories. We identify weak points before the official certification is due.

Preparation and support for official approvals

Development with a focus on electromagnetic compatibility and support through testing and certification processes. Compliance considered from the start.

Jig and test equipment construction

Development of custom-fit test adapters and automated test systems for efficient series testing. Quality assurance even for high quantities.

Your Added Value:

Proven quality for market access, market release, and customer satisfaction. Risk minimization through early validation.

How ALMEX ENGINEERING Works

Our Approach

Structured, interdisciplinary, and always with a view to series maturity and market success

Requirements Adoption & Concept Validation

Adoption of requirements from ALMEX CONSULTING and validation of technical feasibility. Kick-off with interdisciplinary teams (mechanics, electronics, software) for a common understanding and initial technical course setting.

Mock-up & Proof of Concept (POC)

Development of tangible mock-ups and functional prototypes for early validation. Stakeholder feedback, usability tests, and technical feasibility studies create security for further development.

Detailed Development (HW, SW, Electronics)

Parallel development of hardware (CAD construction, housing), electronics (circuit development, PCB layout), and software (firmware, application software). Regular integration and interdisciplinary coordination for optimal system solutions.

Pre-Certification & Validation

Systematic tests against relevant norms and standards in our own laboratories (EMC, climate, function). Early identification of weak points and optimizations before final certification. Design iterations based on test results.

Handover to ALMEX MANUFACTURING

Seamless handover to our manufacturing sites with complete technical documentation. Design-for-manufacturing reviews, tool releases, and process coordination. Support during the series ramp-up phase for smooth industrialization.

From Development to Production and Beyond

The Next Steps

ALMEX ENGINEERING develops your innovation to technical maturity. The following performance modules put them into series production, bring them to market, and ensure long-term operation.

ALMEX CONSULTING

Strategic basis for successful product development. Business analysis, system architecture, and technology consulting create the foundation for your engineering project.

ALMEX MANUFACTURING

Scalable production with assured quality. Our global manufacturing sites bring your product efficiently into series production.

ALMEX SERVICES

Ensuring performance in the field. We offer technical support for the product over its entire product life cycle.

ALMEX PROJECTS

Comprehensive project management for all performance phases. We orchestrate the entire process from idea to operation, coordinate all participants, manage resources, control risks, and ensure that your innovation project is implemented on time, within budget, and with the highest quality.

Ready to technically implement your innovation?

Let us work together to develop a technically validated, series-ready product from your strategic planning. ALMEX ENGINEERING brings your ideas to life.

Frequently Asked Questions about ALMEX ENGINEERING

Answers to the most important questions about ALMEX Build to Run

What does ALMEX ENGINEERING include?

ALMEX ENGINEERING comprises five core areas: Product Design (concept development, CAD design, prototyping), Pre-Certification (standard compliance, approval preparation), Electronics (hardware development, PCB design, embedded systems), Hardware Design (mechanical construction), and Software Design (firmware, middleware, applications). We develop your idea into a technically validated, series-ready solution.

Which standards and certifications are considered during pre-certification?

We consider industry-specific standards such as CE marking, EMC directives, safety standards (EN, ISO), public transport-specific standards (e.g., VDV core applications), and IoT security standards. Our engineers have experience with certification processes and prepare your products optimally for tests and inspections.

Can ALMEX also take over only sub-areas (e.g., only electronics)?

Yes, you can use individual ENGINEERING disciplines. However, the strength lies in the interdisciplinary cooperation of all ENGINEERING areas.

How long does the ENGINEERING phase take?

The duration depends on the product complexity. A simple prototype can be developed in 2-3 months. Complex systems with hardware, electronics, software, and certifications require 6-12 months. Pre-certification and test cycles extend the phase but are essential for market approvals.

What is the difference between a prototype and series production?

A prototype is a functional sample for validating the concept – often handmade or in small series. Series maturity means that the product can be manufactured industrially: optimized designs for manufacturing processes, tested components, certifications completed. ALMEX accompanies this transition seamlessly through the integration of ENGINEERING and MANUFACTURING.

Does ALMEX ENGINEERING also work with open-source technologies?

Yes, where appropriate, we rely on proven open-source frameworks (e.g., Linux). This reduces development times and costs. At the same time, we develop proprietary software if your business model or security requirements require it.

Can I introduce changes during development?

Yes, our development processes allow for iterations and adjustments, whether agile or, for example, in the waterfall model. We work in milestones with regular reviews so that feedback on requirements can be refined. However, late changes affect the schedule and costs – which is why the consulting phase is so important.